Diy circular saw track

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In this Instructable, I will be making a track saw guide. This guide is very stable, and extremely accurate. You too can have the same experience, if done right. Hopefully my instructions are clear and easy-to-follow. Enjoy :. Check out the video for a more in-depth take. Instagram www.

Diy circular saw track

Breaking down plywood is an issue for most hobbyist woodworkers. There are retro-fit products available that turn your circular saw into a track saw. Lower the saw until it touches the saw and then raise it up just a bit to give plenty of clearance. Now, place some stock under the fence and confirm the blade will cut all the way through. You could purchase your plywood at the home center and then have them cut it down on their panel saw. The other option, and what I do in the video above, is to utilize the factory edge on the plywood. Examine each edge and pick the one that is the straightest. This is to give enough room to make a nice zero clearance cut as the last step. With the saw in place flip the fence over with the factory edge facing right and, up against the saw and then strike a line on each side to mark its basic location. Use your saw to cutout the jig, free-hand, at those marks. Glue the fence down and either drive screws , brad nails, or use clamps to keep it tight against the jig until the glue dries. Run your saw along the fence and make a zero clearance cut keeping even and consistent pressure against the fence.

You can use it to better secure the sled to a workpiece during rips. Measure the line from the edge of the plywood to the mark that was just made.

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Educational woodworking content, early access to new products, and flash sale discounts for subscribers only. Directly to your inbox. I agree to the processing of my data in accordance with the conditions set out in the Privacy Policy. Woodworking's a blast, but it ain't cheap. All it takes is a little creativity — and this all-in-one DIY track saw is a perfect example. Track saws are amazing for getting straight cuts with a handheld saw. So I set out to build a sled that not only gave me straighter cuts with a circular saw — but had even more functionality than traditional track saws. Say you need to cut a panel of plywood into a 2 foot wide piece. With the bottom fence flush against the reference edge of the plywood, line up the zero-clearance edge with the line you marked.

Diy circular saw track

Make your own quick cheap circular saw guide. In this video I'll show you how to quickly make your own quick cheap circular saw guide rail to make easy straight cuts like your own little cheap track saw! This hack will save you money and time while stepping up the quality of your projects! I'll explain why you need this, then show you how to make this jig from scrap wood. This jig can save you money and time on every DIY project around your home. Using a 4' piece of 1x4 and a 2' piece of 1x2, glue and lightly clamp the two pieces together roughly as shown.

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Measure the line from the edge of the plywood to the mark that was just made. And if you want to get your hands on the 3x3 Custom 6-in-1 Universal Trim Router Jig in the pic above, sign up for our second release here. I recommend using a spiral upcut bit for cutting slots. Since I'm working with 8-feet section, I placed a piece of wood in the center of the tubing to resist flexing. You too can have the same experience, if done right. I also attached a piece of wood to the end of the saw track. With the bottom fence flush against the reference edge of the plywood, line up the zero-clearance edge with the line you marked. You can make it longer if you like — say for breaking down 8 foot sheets of plywood just be careful to not knock off any heads when you swing it around. Clamp the jig down and run the saw along the saw guide again keeping even and consistent pressure against the fence. The bottom fence makes sure the zero-clearance edge is square to the reference edge of the panel — so you only need to measure at one end instead of both ends like you would with a straight edge. To use the bottom fence as a saw guide for crosscuts, we need to drill a couple more holes. This should help with lining up the track onto the work surface. Do this several time to achieve the depth of the bar you are using for the track. Shellac or cutting board conditioner are both good options for protecting the plywood and keeping your saw riding smoothly over the base.

If you want to cut large sheets of plywood, it is an almost impossible job to do this with your table saw. Unless you have an industrial table saw, of course. A good solution to make these cuts is a track saw.

Why Build this Sled? So I set out to build a sled that not only gave me straighter cuts with a circular saw — but had even more functionality than traditional track saws. Any tips for using a Ryobi trim router instead? Hedware July 17, at am Just have a wider fence to allow the saw to miss the knobs. Lower the saw until it touches the saw and then raise it up just a bit to give plenty of clearance. It is very important to maintain the same gap between the tracks. Youtube: www. Enjoy : Check out the video for a more in-depth take. The bottom fence makes sure the zero-clearance edge is square to the reference edge of the panel — so you only need to measure at one end instead of both ends like you would with a straight edge. Facebook Pinterest Twitter E-mail. Accept Decline. Do this several time to achieve the depth of the bar you are using for the track. What's one of the first tools most hobbyists or DIYers buy? Then, mark a line along the base of the saw, on the end that's the farthest from the blade. Then, transfer that to the plywood.