How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make. But fear not.

Here's how to make a low cost costume helmet using cardboard. Helmets are usually one of the hardest and most expensive parts to make for a cool Halloween costume so here's a simple method I use. The methods I describe can be used to make almost any kind of helmet but I'm showing how to make a Star Wars Boba Fett helmet as an example - I have an instructable for the rest of the Boba Fett costume. The templates are designed to be printed on 8. For more great scifi costuming templates check out SPC -there's a lot of fantastic patterns there! Use the kind that looks like paperboard- corrugated cardboard won't work.

How to make a cosplay helmet

Do you want to discover the wonderful world of cosplay? Wayne will create a heroic DIY foam helmet, taking you through each step and revealing some of his best tricks of the trade along the way. Start this exciting, easy cosplay project by downloading your chosen cosplay helmet pattern. Trace the parts with a whiteboard marker onto a 1 cm thick EVA foam sheet. Place the foam on a cutting mat and, using a craft knife, cut out all the different parts. Watch your fingers and hands! EVA foam blunts the knife quite quickly, so make sure you sharpen it when needed. Squeeze a thin line of glue along the two edges you want to glue together. Spread the glue into a thin layer using a wooden coffee stirrer, then allow it to dry for 10—20 minutes. Meanwhile, mark up the chin piece with a line, insert the knife halfway into the foam at a degree angle and cut along the line on both sides to make a groove. This will create a sharp edge later. Now press the glue-covered edges together, bending the foam as you go. Repeat for all other edges that need gluing. Your basic cosplay helmet is now ready. For that extra wow factor, you can add some decorative details to your foam helmet and really bring it to life.

This is used to help establish the basic helmet shape and is later removed from the helmet. Using a pencil, mark the centerline of the head, starting at the nose bridge and working your way to the back of the head.

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth! Normally round or curved places, straight parts don't need to be "bondo'ed". Take your various grit sandpaper, and start sanding from grit, until or even grit!

When it comes to cosplaying as a fictional character you love , you need to make sure every element of your costume is perfect. Everything from Power Rangers to Lord of the Rings contains characters that wear helmets. This means that there are numerous styles of helmets you can create. The first step to make a cosplay helmet is to create your pattern. Make sure to take your time with this step and consider the dimensions, details, and measurements that you want the helmet to have. You can either print one out online or make your own with tracing paper, but you will need to create a mock-up of the design before you cut your foam. Many people use aluminum foil to create their mock-up. This is an easy material to test on your head to confirm the dimensions. After making any necessary adjustments to the get the size right, you can create a secondary mock-up, transfer the pattern to card stock paper, and finalize any changes you want to make to the measurements. The key is to add what are called registration marks to the pattern to easily line up the pieces during the gluing step.

How to make a cosplay helmet

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock!

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Cut apart the panels along the lines using scissors. If they do not cut them in half or readjust the pattern so that they do. Flip the pattern over and cut out the other half. National Treasure Book of Secrets. Tool Tip: Test the pounce wheel on a scrap piece of the foam to get a feel for how much pressure to use to clearly see the perforations. Step 4 9. Step One: Wrap the entire head of the mannequin with a few layers of plastic wrap. I then glued them to the cardboard with some rubber cement and then cut out all the pieces with an X-Acto knife. Obs: This is my first instructable, and if there is any grammar mistake, sorry, english isn't my first language! Next you need to add a vior, and you can buy plastic, plexiglass, a motorcycle helmet visor, but in my case I needed to vaccumform a visor!

However, cosplay helmets are known to be one of the most difficult pieces to pattern. This article can serve as your guideline on how you can get started with helmet crafting for cosplay.

Then just primer and paint your helmet! Step 2: Hang the Frame Cut strips of paper and tape together a frame for the mask. Log in now. Step Two: Cut out the pieces with a utility knife. Leave the glue to dry for 10 minutes, then press the embellishment into place. Already have a WordPress. Set aside. Trim the vertical strips and tape up some more cross strips to fill out the skeleton of the helmet. From here on you can build out the final shape by adding layers, length, height and details. Now add any additional details. Then kit yourself out with goggles, gloves and a respirator and ensure the room is well-ventilated. There is no need to sand between paint coats, but some hard work will be worth on the end! The "ears" were then glued to the sides of the helmet with a hot glue gun. Number the panels and mark using hash marks or letters on the cut line so you know which pieces are next to each other. Now for the tricky part… work on one side only.